Product Core Information (Stator/Rotor)
Base Material and Thickness: 1.2mm thick SPCC cold-rolled steel plate is used, offering excellent mechanical properties and formability, meeting the basic strength and flatness requirements of precision components.
Welding Process: Argon arc welding is used for forming, resulting in uniform and strong welds, effectively preventing welding deformation and ensuring the structural stability of the stator and rotor, suitable for long-term operation.
Precision Control: Dimensional tolerances are strictly controlled to ±0.005" (approximately ±0.127mm), ultra-high precision ensures consistent coaxiality and clearance during component assembly, reducing operational losses.
Surface Treatment: Galvanizing significantly enhances corrosion resistance, protecting against moisture, mild acidic and alkaline environments, and extending product life.
Core Function: As a core component of the power system, the stator provides the magnetic field foundation, while the rotor achieves energy conversion through electromagnetic induction. The two work together to ensure stable power output.
Main Applications
Motor Equipment: Suitable for small precision motors (such as stepper motors and servo motors), micromotors, and applications in home appliance motors (washing machines, air conditioner fans), industrial drive motors, and more, providing core electromagnetic conversion components.
Automation Equipment: Suitable for transmission components in automated production lines and power units for precision conveying equipment, its high precision ensures accurate and responsive operation.
Medical Devices: Suitable for power components in small medical devices (such as portable diagnostic instruments and micro pumps). The galvanized surface treatment meets the medical requirements for stain resistance and easy cleaning, and its high precision meets the precise operation requirements of the equipment.
Electronic Equipment: Suitable for small electronic devices (such as communication equipment signal transmitters and testing equipment power modules). SPCC The base material's stability and high precision ensure consistent power output in electronic devices.
Automotive Components: Core components for automotive micromotors (such as window lift motors and seat adjustment motors). Its corrosion resistance and structural strength are suitable for the complex operating conditions within the vehicle interior.
Customization Service Description
Customized Dimensions: Stators can be adjusted to meet customer equipment assembly requirements within a basic tolerance of ±0.005 inches. Key rotor dimensions, including outer diameter, inner diameter, number of slots, and thickness, are tailored to suit different powertrain models.
Process Optimization: If customers have specific performance requirements, we can adjust TIG welding parameters (such as weld width and depth) or incorporate other auxiliary processes (such as laser cutting pretreatment) to further enhance component precision and strength.
Surface Treatment Customization: In addition to conventional galvanizing, we offer customizable surface treatments such as zinc passivation, nickel plating, and chrome plating to meet corrosion resistance, conductivity, and appearance requirements in various scenarios.
Batch Compatibility: We support small-batch trial production (minimum order quantity negotiable) and large-volume, stable supply. We employ a dedicated quality inspection team and provide dimensional, weld strength, and surface treatment inspection reports for each batch to ensure batch consistency.
Technical Collaboration: We provide pre-production technical consultation and can optimize the stator/rotor structural design (such as adding heat dissipation slots and adjusting the magnetic circuit layout) based on customer equipment drawings and operating conditions to improve component compatibility with the equipment.
